Prefabricated Hyperscale Data Center Steel Building | Heavy Duty Structural Steel Solution

Short Description:

With the rapid growth of artificial intelligence, cloud computing, and digital services, hyperscale data centers require highly reliable, scalable, and efficient building solutions. Royal Steel Group provides customized hyperscale data center steel structure systems designed for large-scale server facilities, cloud infrastructure campuses, and mission-critical industrial projects.

Our steel structure solutions combine high-strength structural steel, precision fabrication, fast installation, and flexible design capability, helping global contractors and developers build secure, durable, and expandable data center facilities.

Standard: ASTM（America）,NOM（Mexico）

Surface Treatment: Hot Dip Galvanizing (≥85μm), Anti-corrosion Paint (ASTM B117 standard)

Material: ASTM steel structure

Main Frame: H-Beam, Box Column, Lattice Column

Earthquake Resistance: ≥8 Grade

Service Life: 50+ years (in tropical climates)

Certification: SGS/BV Testing,ISO9001

Delivery time: 20-25 working days

Payment Term: T/T,Western Union

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Product Detail

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APPLICATION

Royal Steel Group provides professional CAD drawing design services for steel structure data center projects. Our engineering team creates accurate 2D and 3D CAD drawings based on project requirements, including structural layouts, steel member details, connection designs, and fabrication drawings.

Steel Structure Data Center:Popular solution for AI computing centers, cloud service providers, internet data centers(IDC), telecom infrastructure, and enterprise server rooms.

Steel Structure Workshop: Ideal for manufacturing and processing plants. The open layout provides flexible space for machinery installation and future expansion.

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Steel Structure Warehouse: Widely used for logistics centers and storage facilities. Steel warehouses offer large clear spans, fast construction, and cost-effective operation.

Steel Structure Industrial Plant: Used in factories, power plants, and heavy industrial facilities. Steel structures provide high load-bearing capacity and excellent durability for demanding environments.

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PRODUCT DETAIL

Steel Structure Building/Warehouse/Poultry/Data Center
1. Main Framing		Welded/ Hot rolling H section column and beam
	Steel Column	Wide Flange Column / W-shape Column H,Built-up Column,HSS Column
	Steel Beam	A36,A572 and A992 W beam
2. Secondary Framing
	Steel Purlin	Roof Purlin /Roof Girder/Roof Truss/Eave Strut /Ridge Support
	Knee brace	A36 and A572 angle steel, galvanized
	Tie bar	A36 and A572 round steel,painted
	Bracing	Cross Bracing / X-Bracing/Diagonal Bracing/Vertical Bracing/Horizontal Bracing/Portal Bracing/Brace Connection Plate /Gusset Plate
3. Roof and Wall panels		Steel sheet and insulated sandwich panels
	Single steel sheet	0.5/0.6/0.7 color steel sheet
	Sandwich panel	EPS/PU/Fiber glass wool/ rock wool sandwich panel
4. Steel Decking Floor		V-688 Decking floor
5.Structural subsystem		Canopies, Fascias, Partitions, etc.
6.Mezzanines, Platforms		H beam
7.Other Building Accessories		Sliding Doors, Roll Up Doors, Windows, Louvers, etc.

STEEL STRUCTURE DESIGN

CAD Drawing Design-1

CAD Drawing Design-2

CAD Drawing Design-3

STEEL STRUCTURE PROCESSING

Equipment: CNC Plasma Cutters, CNC Flame Cutting Machines, Hydraulic Shears

The steel plates and profiles are cut exactly according to the drawings of the project. For the thick materials plasma and flame cutting can be used, for thin steel parts hydraulic shearing can be used that gives smooth edges and exact dimensions.

Equipment: CNC Press Brakes, Cold Bending Machines, Rolling Machines

Steel components are formed to various profiles such as purlins, gutters, flashing trims, curved beams and circular sections with high dimensional accuracy and consistency.

Equipment: Submerged Arc Welding (SAW), Manual Arc Welding, CO₂ Gas Shielded Welding

Fabrication of H-beams, columns, trusses, and connection steels is carried out by advanced welding processes. All welds are executed to international quality standards for the strength and reliability of the structure.

Equipment: CNC Drilling Machines, Hydraulic Punching Machines

Bolt holes and connection windows are manufactured with high accuracy for proper fit and easy field assembly.

Equipment: Shot Blasting Machines, Sand Blasting Equipment, Hot-Dip Galvanizing Line

The surfaces of steel are cleaned of rust, mill scale, and other contaminants. Optional painting or hot-dip galvanizing for indoor or outdoor service offers long-term corrosion protection.

Equipment: Assembly Platforms, Laser Measuring Tools, Alignment Jigs

Preassembly and dimensional inspection are performed prior to shipment to confirm fit-up accuracy, weldability, and compliance with project specifications.

STEEL STRUCTURE TESTING

In order to achieve excellent performance, rust prevention, and long service life, all the steel structures, steel pipes, steel coils, and structural steel products are subjected to the whole process of quality testing based on the international standards.

1. Salt Spray Test

Standards: ASTM B117 / ISO 11997-1, Part 1

Test the corrosion resistance of galvanized and coated steel, making sure of good performance in seashore, marine, and high-humidity environments.

2. Test of coat adhesion

Standards: ASTM D3359 / ASTM D4541 / ISO 2409 / ISO 4624

During the wet adhesion test, the coating's adhesion to the steel substrate is evaluated to avoid delamination, flaking, and early coating breakdown.

3. Humidity Resistance Test

Standard: ASTM D2247 (40°C / 95% RH) / (ASTM D2247)

Test HTHH (Coating Stability In High Temperature And Humid Climate) - Used to check the stability of coating in high temperature and humidity to achieve good moisture proofing and long life.

4. UV Weathering Test

Standard: ASTM G154 - Equivalent

It emulates prolonged UV exposure to assess color, chalk, and weather-related deterioration resistance.

5. Coating Thickness Inspection

Standards:: ASTM D7091 (DFT) / ASTM D1212 (WFT)

Ensure the thickness of the coating layer complies with your project requirements for best corrosion protection and product stability.

6. Impact Resistance Test

Standard: ASTM D2794

Quantifies the toughness of a coating to resist chipping, cracking, and other damage during shipping, handling, or field application.

SURFACE TREATMENT

Epoxy zinc-rich coating

Hot-dip galvanized (≥85 μm, 15–20 years lifespan)

Black oil coating

PACKAGING AND SHIPPING

We understand the complexity of logistics for heavy steel structures. Our industrial-grade packaging and systematic loading protocols ensure all components arrive at your job site undamaged and ready for erection.

Professional Packaging Solutions

Main Steel Framework (H-Beams/Columns): Bound in bundles with high-strength steel straps, utilizing soft wood or rubber spacers to prevent metal-to-metal friction and paint scratching.

Secondary Structure & Purlins: Grouped and securely strapped, with ends protected against deformation during transit.

Panels & Cladding (Wall/Roof): Wrapped in protective PE film, stacked neatly on wooden or steel pallets, and tightly covered with waterproof tarps.

Small Parts & Fasteners: All bolts, nuts, and small connection plates are sorted, labeled, and packed in heavy-duty, moisture-proof wooden crates.

Optimized Loading & Shipping

Container Loading: Maximized space utilization using 40ft HQ (High Cube) and 40ft OT (Open Top) containers to minimize ocean freight costs.

Securing & Bracing: Every shipment is strictly braced inside the container using steel wire ropes, turnbuckles, and chocks to prevent shifting during maritime transit.

Clear Labeling: All packages are waterproof-marked with clear item IDs, corresponding perfectly to your BIM models and packing lists for effortless on-site sorting.

Global Logistics Support: We offer flexible incoterms including FOB, CIF, CFR, and DDP/DDU to meet your project's specific financial and operational requirements.